Double Reduced Tinplate

What is double reduced tinplate?

Large quantities of relatively strong tinplate are now manufactured world-wide by the technique of double reduction. Thinner yet stronger tinplate can be produced, which allows for more efficient materials utilisation in can making. After an initial cold rolling and annealing, instead of temper rolling, the steel is given a second cold reduction, with lubrication, of about 10-50%. The work hardening effect gives the steel additional strength, whilst the strip retains sufficient ductility for it to be formed into can ends and bodies. Final thickness can be as low as 0.12mm, the typical range being 0.14 – 0.24mm. A two-stand or three-stand mill may be used for double reduction. Some companies operate a dual purpose mill which can produce double-reduced material and operate as a conventional temper mill.
The resultant DR product is stiff and strong; it also has marked directional properties, i.e. its formability is very different in the rolling direction and transversely to it. For this reason, it is especially important to specify the rolling direction and to use the DR tinplate correctly. Double Reduced is also called 2 CR.
Double reduced can be both BA and CA with CA exhibiting higher hardness with more consistent mechanical properties because of the Continuous Annealing process.
The thinner material is used generally in smaller cans bodies and on high speed lines (CA) particularly for Tomato Cans. Double reduced is also used in Caps and Closures. The higher thickness 0.21mm DR8 is being used for 15 liter Cans with the same effectiveness as 0.27mm and 0.28mm (more than a 10% saving on tinplate used). 0.21mm DR8 is being used for crown caps against the traditional 0.23mm-0.24mm thickness.
New developments in equipment and tooling allow Double reduced tinplate to be used for necked in Can and Drawn Redrawn (DRD) Cans.
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